Improving weld quality with ArcPack

2011-06-26 - The newly integrated robotics solution with 10 times faster internal digital communication speed for robotised arc welding offers full integration of all welding equipment, easy programming and powerful performance for automated welding applications.

The robotic welding package, ArcPack, is designed to offer high quality welds with minimum downtime. The package includes ABB’s fifth generation IRC5 controller, the touch screen interface FlexPendant, RobotWare Arc programming software and an IRB1410 industrial robot to deliver an integrated solution for hassle-free arc welding. The package is also provided with ABB’s new RPC welding power source suited for MIG (Metal Inert Gas) and MAG (Metal Active Gas) welding automation.

The new RPC welding power source offers enhanced control of welding applications enabling manufacturers to specify process parameters such as voltage, current and gas flow, managed via the ABB FlexPendant controller. Using efficient fieldbus-based communications, the RPC power source internal digital communication speed is 10 times faster than previous models. It offers faster reaction speeds and consistently smooth and reliable wire feeding for better control in MIG and MAG welding applications.

Working at the centre of the ArcPack solution is ABB’s IRB1410, a well-proven and cost-efficient robot with a stroke and reach accurate for arc welding applications. It is based on the IRB 1400, which has been installed in over 14,000 units worldwide out of which most are arc-welding applications. The IRB1410 is only delivered in the function package IRB1410 ArcPack. The package combines these benefits with those of the IRC5 world leading robot controller including superior path motion, user friendly FlexPendant programming, flexible RAPID language and powerful communication capabilities. This provides manufacturers with the tools for unmatched quality and improved productivity in arc welding installations. The welding torch, wire feeder, bobbin plus the power and signal cables, are also integrated with the RPC power source and the IRB1410 robot. The ArcPack robotic welding package provides manufacturers with intelligent controls to manage welding applications in metal fabrication industries, from bicycles, sporting goods, automotive parts to agricultural equipment. The technology can also be used to fabricate small and medium size components.

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    Robotic welding package, ArcPack
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